W5a580 Transmission



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1. HUSUKU

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5.7 L V8 HEMI Automatic Transmission Dipstick Permanent Locking for Chrysler 300C, Charger, Challenger, Magnum with and NAG1 / W5A580

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722.6 W5A580 NAG1 722.3 722.5 TRANSMISSION PUMP BUSHING: OVERSIZED, FINISH-IN-PLACE BY SONNAX FITS '81+ MERCEDES BENZ, DODGE, JEEP (68004-02). The 5G-Tronic (model W5A 330 and W5A 580 type 722.6) is an electronically shifted 5-speed overdrive automatic transmission with torque converter lock-up (typically in gears 3, 4 and 5) and 2-speed for reverse. In all applications this transmission is identified as the N ew A utomatic Gearbox G eneration One, or NAG1. The W5A580 is also called WA580 when people drop the first 5 from the name. Although these transmissions may have slightly different internals, the external part, where the transmission housing connects to the stock pan, is the same.

#ad - Fitment: for chrysler 300c, challenger, Charger, Magnum with and NAG1/W5A580. 100% brand new & Guarantee High Quality. Includes dipstick, locking cap and o-ring. Permanent locking dipstick - Stays in vehicle -Check Hot or Cold.
BrandHUSUKU#ad
ManufacturerAuto-Parts-Eshop#ad
Height0.39 Inches
Length33.46 Inches
Width0.39 Inches
Part NumberZJ2018014
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2. Powerwork

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Stays in vehicle, Charger, Challenger, 5.7 L HEMI V8 Automatic Transmission Dipstick PERMANENT LOCKING Fit for 300C, Magnum with and NAG1/W5A580

#adPowerwork#ad - Special made for for 5. 7 v8 engines: permanent locking diPSTICK - Stays in vehicle -Check Hot or Cold. Lifetime warranty: place order with 100% confidence. If there is any problem with this item, simply contact us for a replacement. Compatible models: 300c, charger, challenger, Magnum with 5.7l v8 with nag1/w5a580 5 Speed Trans. Easy to install: Direct Plug-In / No Modifications. Best choice for vehicles without Factory Dipstick and 'Cap Sealed' Automatic Trans.
BrandPowerwork#ad
ManufacturerPowerwork#ad
Part NumberC2-063-7
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3. APDTY

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APDTY 028789 Auto Transmission Conductor Plate w/Speed Sensor Valve Body Repair Kit For 722.6 NAG1 W5A580 WA580

#adAPDTY#ad - If you are unsure of the transmission model, You can call your dealership parts department and have them verify with your VIN. Also includes New Replacement Screw On Connector. Includes conductor Plate And Integrated Speed Sensor. Replaces 1402701261, 52108308ab, 52108308ac, 68021352AA. Fits 722. 6 / nag 1 new automatic gearbox w5A580 / WA580 5- Speed Transmission.
BrandAPDTY#ad
ManufacturerAPDTY#ad
Height11.68 Inches
Length7.48 Inches
Width10.38 Inches
Part Number028789
Model28789
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4. APSG

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DODGE JEEP | W/ 5.7 L HEMI V8 | TRANSMISSION FLUID DIPSTICK TOOL | Automatic Transmission Dip stick | PERMANENT LOCKING | with and NAG1 / W5A580, for: CHRYSLER

#adAPSG#ad - For vehicles without Factory Dipstick and 'Cap Sealed' Automatic Trans. For 5. 7 v8 engines *********** permanent locking dipstick - stays in vehicle -Check Hot or Cold. Includes dipstick, locking cap and o-ring. New / no modifications / direct plug-in / 5 Year Warranty.300c, challenger, charger, magnum with 5.7l v8 with nag1/w5a580 5 Speed Trans.W5a580 Transmission
BrandAPSG#ad
ManufacturerAPSG#ad
Part NumberDS-CJD57
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5. Marianana

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Stays in vehicle, Challenger, 5.7 L HEMI V6 3.5/3.6 Automatic Transmission Permanent Locking Dipstick for Dodge 300C, Charger, Magnum V8 NAG1/W5A580

#adMarianana#ad - Permanent locking : dipstick can be permanently left in transmission tube -Check Hot or Cold, dipstick locking cap o-ring. Fitment : for 300 300c c, charger, challenger, magnum with 3.
5/3. 6l v6 5. 7l v8 hemi with nag1/w5a580 5 Speed Trans. Reference fitment :for chrysler 300 2006-2012, for dodge charger se, for dodge magnum se, sxt 2006-2012, for dodge challenger sxt 2011-2012, sxT 2005-2008, DOES NOT FIT FOR 300C MODELS OR 5.77 -- 6. 1 engine. Replaces : 'cap sealed' automatic Trans Vehicles that originally came without a dipstick replaces cap top plug. Dipstick replaces filler cap :as with the Genuine Dealer Tool this dipstick is used to measure the fluid level, and then removed and cap put back on the tube.
BrandMarianana#ad
ManufacturerTRANSMISSION LOCKING DIPSTICK#ad
Part NumberTRANSMISSION LOCKING DIPSTICK
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6. Mopar

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Mopar Transmission Conductor Plate Kit 300C 3.0CRD 2005-2012 W5A580 / NAG1

#adMopar#ad - Oem# 52108325aa, 5080450aa, 52108308ab, 68218058ac, 5097219aa, 52108308ac, 68218057ab, 68218058aa, 5080451aa, 52108308aa, 68218057aa. Transmission conductor plate kit Chrysler 300C 3. 0crd 2005-2012. Install according the instructions of the vehicle manufacturer. To maintain driving safety and durability of assembled service kit, servicing should be conducted at specialized service unit.

W5a580 Transmission Specs

BrandMopar#ad
ManufacturerMOPAR BTS#ad
Part NumberATP/300C/008A
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W5a580 transmission pan

Part #:

I was working on writing a bunch of stuff for the transmission, then I found this article on Allpar.com. It's better than what I would have ended up writing. I included it below with only a few minor formatting changes to work on the site. I did email allpar to check if using it was okay, never heard back.

Additional Parts:

Tools Needed:

Mercedes NAG1 / WA580 / W5A580 automatic transmission
by Michael Dickens


The NAG1 (WA580 or W5A580) automatic transmission found in many Chrysler products is an electronically controlled 5-speed transmission system with a lock-up clutch in the torque converter. The fifth gear is designed to be an overdrive with a high-speed ratio; the ratios for the gear stages are obtained by three planetary gear sets.


The reasons why Chrysler switched to this transmission are somewhat unclear; the decision was made shortly after the acquisition of a highly profitable Chrysler Corporation by Daimler-Benz, and many alterations appeared to have been made for the benefit of Mercedes to the detriment of Chrysler. That said, the W5A580 / WA580 transmission did have advantages over existing Chrysler automatics. It was more efficient than the four-speed automatic used with lesser LX-car engines at launch, and compared with Chrysler’s own five-speed rear-drive automatic, the 545RFE, it had a wider gear range, considerably smaller size, and lower weight. The 545RFE remained in use alongside the WA580, in applications where its size was not an issue.
The term NAG1 is used to identify a family of transmissions, including the W5A580 / WA580 model (the only difference is the name, which is applied inconsistently) used by Chrysler. The meaning of these acronyms is:

  • N = New
  • A = Automatic
  • G = Gearbox
  • 1 = Generation 1
  • W = Transmission using a hydraulic torque converter.
  • 5 = 5 forward gears [not always written out].
  • A = Automatic transmission.
  • 580 = Maximum input torque capacity in Newton-meters (428 ft-lbs.)

The NAG1 gears are actuated hydraulically, using fully electronic controls, using combinations of three multi-disc holding clutches, three multi-disc driving clutches, and two freewheeling clutches. Electronic control, pioneered by Chrysler and Toyota (among others), can increase gas mileage, increase shift control, provide a more favorable step-up through each of the five gears; increase service life, and lower maintenance costs.
The WA580 was used in many different Chrysler products, starting with the 2005 Chrysler 300 and Dodge Magnum; it was used with the 3.5 liter V6 and Hemi V8 engines. Later, it was used in the Jeep Liberty, Grand Cherokee, Dodge Charger, Dodge Challenger, and Ram truck, as well as every automatic-transmission SRT8 through at least 2012, and the 2012 Jeep Wrangler. The transmission was first launched in 2003 by Mercedes; one engineer familiar with it believes it to have been a copy of the five-speed ZF automatic.
Visually, the NAG1 transmission can usually be identified by a round 13-way connector near the front corner of the transmission oil pan, on the right side. Specific transmission information is usually found stamped into a pad that is located on the left side of the transmission, above the oil pan rail. The gear ratios are:


Gear

WA580

545RFE

1

3.59

3.00

2 / 2-kickdown

365

2.19

1.67 / 1.50

3

1.41

1.00

4

1.00

0.75

5

0.83

0.67

Reverse

3.2*

3.00

* Different specification listings noted both 3.16 and 3.17. 3.16 appears more likely with 3.17 likely to be a typo. It is possible that the actual ratio is 3.165 and it has been rounded up or down, alternately.
Technical details
Chrysler built the W5A580 at its Indiana Transmission Plant II, on the north side of Kokomo. The plant had 6 million square feet of space and 695 employees; it was completed in 2003 and was created to build this transmission. Indiana Plant I built the 45RFE and 545RFE electronically-controlled transmissions starting in 1998.
The converter and transmission housings are made from a light alloy; they are bolted together and sealed by a coated intermediate plate. The oil pump and the outer disc carrier are bolted to the converter housing. The stator shaft is pressed into it and prevented from rotating by splines. The control unit is bolted to the transmission housing from underneath and closed in by a sheet metal steel oil pan.
The mechanical section consists of a input shaft, output shaft, a sun gear shaft, and three panetary gear sets which are coupled to each other. The planetary gear sets each have four planetary pinion gears. The oil pressure for the torque converter lock-up clutch and internal clutches is supplied through bores in the input and output shaft. All the bearing points of the gear sets, as well as the freewheeling clutches and actuators, are supplied with oil. The parking lock gear is connected to the output shaft via splines.
The control unit is made from the shift plate for the hydraulic control, and an electrical control unit contained in a plastic box which is screwed to the shift plate. Strip conductors make the connection between the electrical components and a 13-pin bayonet-lock plug connector, which makes the connection to the vehicle’s transmission computer.
Hydraulic components, including actuators, are responsible for pressure distribution. Each shift group contains a command valve, a holding pressure shift valve, a shift pressure shift valve, overlap regulating valve, and a solenoid. There are three shift groups: 1-2/4-5, 2-3, and 3-4.
Mercedes W5A580 transmission woes
Throughout the WA580’s / W5A580’s life, readers warned that the transmission was extremely sensitive to fluid quality and would shudder badly when the torque converter clutch is applied with even a 0.5% water dose. The temporary fix was to flush the fluid thoroughly (Chrysler recommended a triple flush) and put in a new filter; the long-term fix was to apply RTV (form-a-gasket) to the base of the transmission fill tube to avoid future contamination (particularly on early models, made in 2003-2005), assuming that's where water got in. If the fill tube was incorrectly installed - that is, if the seal was not perfectly flush with the transmission housing, usually above it - then that must be fixed first, so it is completely flush. The procedure could take up to two hours and was covered in TSB 21-011-05 (it was covered by warranty at that time).
Another problem, at least through 2007, was the transmission filler tube o-ring leaking. Keith K. wrote that this was:
the “transmission cup plug adapter bushing.” The old ones had two white o-rings that were available separately; they all leaked and it looks like a pan gasket leak, there is a TSB from 2005 or 2006 about it. They superceded the O-rings to the whole bushing so you get a new plug bushing and O-rings, new black ones, already installed on it. The new design won’t leak.
Paul Knisely helped a reader whose W5A580 was making a vibration and low-frequency noise in drive, with the MDS activated between 18 and 50 mph. Four different dealerships had said that the system was working normally, and suggested driving in fourth gear to avoid overdrive. Paul checked the problem with Alldata and found a diagnosis that the clutch in the torque converter was not holding — showing it was, but not actually holding. This would cause the vibration.
For performance, “MoparMaven” reported hearing that one of the clutches in the WA580 transmission (not surprisingly) can't handle full power on the 4-5 shift from heavily modified engines (e.g. 700 horsepower and up). “Some clutch cannot take the rpm drop without mechanical advantage to break the tires loose, if only for an instant, because there was a declutching and reclutching. I’m guessing that the engine management system keeps the rpm from running away while this takes place.. they recommend lifting for the 4-5 upshift.”
Some critics complained about the sometimes-heavy-handed torque management applied to keep the WA580 reliable, with the engine cutting power noticeably on shifts. Throughout the transmission’s life at Chrysler, critics also complained of its slow shifting. Still, as one forum poster wrote: Chrysler may have overpaid for the NAG1 but it is hardly the slow shifting, unreliable transmission that the auto mags love to call it. Compared to a manual transmission, a human cannot shift faster than a NAG1. The NAG1 has powered some incredibly high horsepower LX vehicles with very little problems. Treat it badly and don't maintain it, and it will break like anything else. There are plenty of LX/Jeep owners who have had absolutely no problems with the NAG1/WA580.
Early reviews of the transmission actually praised its relatively fast shifting, indicating that the “slow shift” issue may have come later, perhaps due to the torque management intended to prolong transmission life.


W5a580 Transmission Jeep


N-mFt. Lbs.In. Lbs.

Nag1 W5a580 Transmissions Overdrive Recall

This page last updated: 18-Sep-2012